Justifying End-of-Line Packaging Automation
End-of-line packaging automation is the process of using equipment to finish the final touches of your packaging operation, such as sealing boxes or applying labels. By incorporating end-of-line automation, you can increase your output of packaged goods and experience some decent cost savings. Many companies struggle to justify their end-of-line packaging automation at first, but once you take a closer look at how it will affect your production process, it’s clear that end-of-line automation is the right solution for any growing business.
If you’ve been experiencing slow production rates that don’t keep up with your demand, end-of-line automation can help. Adding case sealers or label applicators to your operations can also eliminate bottlenecks in your packaging area, lack of productivity when employees are absent, and sloppy or poorly placed tape and labels that hinder the performance of your packaging. All of these things cause setbacks that prevent you from meeting the demand of your customers in a timely manner.
Automated equipment allows you to accomplish what all businesses hope to do, which is increasing your throughput while reducing your costs. It seems like an impossible task, but with the right automated equipment in the right place, you can truly accomplish this goal and move your packaging operations in the right direction.
Reasons to Embrace End-of-Line Automation
Manual labor can get you started, but when your business begins to grow there’s also a growing demand for faster and more reliable processes. Humans are limited in their ability to perform the same task daily by hand without complications. During each shift, the quality of your packaging application shifts as workers become more tired throughout the day. Repetitive motions also affect employees’ health and cause problems for them later in life, which leads to expensive medical costs and missed workdays.
Implementing end-of-line automation can greatly improve the accuracy of your packaging and the wellbeing of your workers. Instead of repeating the same motions over and over with a hand-held tape gun, they can focus on other areas of the packaging process, such as ensuring there’s enough void fill and all the right products in the box. This frees up more workers for other sections of the packaging line and provide a more reliable system for carton sealing, which is one of the most important parts of the packaging process. Without properly sealed cartons, your products are at risk for damage as tape failures leave them open to impacts and other threats during storage and shipping.
Carton sealing machines not only improve your workers wellbeing and the accuracy of your packaging, but they help you save by ensuring your materials are used efficiently. Manual tape applications will never be perfect as different lengths are cut each time, and sometimes workers even double layer tape to make up for poor initial placement. When you implement a case sealer, it will use the same exact length of tape every time in the perfect position, so you only need one strip to do the job. With ideal tape placement also comes more secure packaging and increased product security.
Another benefit of using automated equipment at the end of your packaging line is the reduced warehouse space required to hold the machines. Manual labor requires a lot of space for workstations and storing materials. With automated equipment, the machines take up less space and the materials are stored more conveniently. This helps you provide space for other processes so they can be improved as well.
Also, with machines, you will begin purchasing longer tape rolls because this will help you reduce the amount of downtime experienced when the rolls run out. Manual tape applications could require multiple tape roll changes a day, which eats into your productivity time. The longer the rolls are for the machine, the less time spent changing them out and the more time spent sealing boxes.
Wrapping Things Up
As you can see, there are many reasons why end-of-line automation is a great solution for growing businesses. The initial costs of new machines and equipment might seem astronomical, but when you start adding up the reduced labor and material costs, as well as the increased output from greater productivity, you’ll see how it will provide long-term cost savings for your company.